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Semi-dry processing.com: What is semi-dry processing?

Introduction to semi-dry processing!

Semi-dry processing (water-soluble mist processing) refers to a method of machining metals using a very small amount of cutting fluid instead of a large quantity of cutting oil. It is performed in a semi-dry state and is also known as MQL (Minimum Quantity Lubrication) processing, although it is sometimes referred to as NDM (Near Dry Machining) in countries like the United States. *For more details, please feel free to contact us.*

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The Background of the Birth of Semi-Dry Processing at 【Semi-Dry Processing.com】

I am explaining the background of the birth of semi-dry processing.

The concept of semi-dry processing emerged in response to global warming and environmental pollution issues that began to rise worldwide in the 1990s. As a result of post-war mass production in the industrial sector, serious environmental pollution, such as air pollution, was brought about in various countries. Consequently, international conferences aimed at addressing these issues began to be held around 1990. This prompted companies worldwide to recognize the necessity of seriously addressing the reduction of pollutants in production and social activities, as well as resource and energy conservation, a commitment that continues to this day. In the keynote paper of the 1997 CIRP (International Academy for Production Engineering) annual report, the demands from society to the industrial sector were summarized into four points: "advanced high-performance materials," "high productivity," "high precision," and "environmental consideration needs." At that time, a large amount of cutting oils was used in machining, leading to environmental pollution from waste generated during their lifespan, and 40% to 60% of machine power was consumed in oil supply and circulation. In response, research was conducted to thoroughly reduce cutting oil, leading to the development of semi-dry processing. The movement towards this "non-waste" economic system continues to this day.

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Semi-Dry Processing.com - Features of Semi-Dry Processing

Management fees and expenses such as regular exchange costs can be reduced! The workplace environment has significantly improved compared to wet processing.

Processing without the use of cutting oils is referred to as dry processing, and there was a time when easily machinable aluminum and cast iron parts were processed without oil. Even today, there are instances of dry processing, but due to the increasing demand for productivity improvements and the ease of chip recovery, there is a general trend towards wet processing (cutting oil processing). However, due to the strong demand to minimize cutting oils, as seen in initiatives like the SDGs, the adoption of semi-dry processing is gradually expanding. The lubrication methods for semi-dry processing include oil mist and water-soluble mist, and this article introduces its features divided into five points, so please take a look. *For detailed content of the article, you can view it through the related links. For more information, feel free to contact us.*

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Semi-Dry Processing.com - Specializing in Semi-Dry Processing and Workpieces

Detailed explanation of oil mist semi-dry processing and water-soluble mist semi-dry processing!

Semi-dry processing began as an environmentally friendly approach to cutting processes, focusing initially on minimizing lubrication during cutting, starting with oil mist. While maintaining the excellent lubrication properties of semi-dry processing, the challenges of cooling associated with oil mist were completely addressed by using water-soluble mist for semi-dry processing. With water-soluble mist semi-dry processing, drilling has expanded from ultra-fine oil mist diameters of Φ1 to a range of Φ5 to Φ30, significantly broadening the applicable parts. For more details, please refer to the related links. [Content Included] ■ Oil Mist Semi-Dry Processing (1) Aluminum Processing (2) Mold Processing (3) Small Diameter Drilling (4) Near-Net Shape Parts ■ Water-Soluble Mist Semi-Dry Processing *For detailed information, please refer to the related links. Feel free to contact us for more information.

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Semi-Dry Processing.com - The History of Semi-Dry Processing

An explanation of the background of the birth of semi-dry processing and the subsequent situation! The practical application development for vehicle parts and others is accelerating.

The concept of semi-dry processing was born against the backdrop of the growing global response to climate change and environmental pollution that emerged in the 1990s. This was a result of the mass production that occurred worldwide after World War II, which led to serious environmental pollution, such as air pollution, in various countries. Consequently, international conferences aimed at addressing these issues began to be held around 1990. This prompted companies around the world to recognize the necessity of seriously addressing the reduction of pollutants in their production and social activities, as well as resource and energy conservation, a commitment that continues to this day. For more details, please refer to the related links. [Contents] ■ Background of the birth of semi-dry processing ■ Subsequent developments in semi-dry processing *For detailed information, please visit the related links. Feel free to contact us for more information.

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Semi-dry processing.com: Disadvantages of semi-dry processing

Semi-dry processing (oil mist) cannot be used for high-speed cutting! Explanation of the disadvantages of semi-dry processing.

The functions of the coolant used in machining include (1) lubrication of the cutting area, (2) cooling of the tool (cutting edge) and workpiece, (3) cleaning function for chip removal, and (4) rust prevention for the workpiece. In comparison to wet machining, the semi-dry machining process has a weakness in the cleaning function for chips (3). In semi-dry machining, high-pressure air is used to blow mist liquid onto the cutting area, so typically, chips are blown away by the spray from this air nozzle. However, in the case of semi-dry machining, there is no function to simultaneously collect chips through the circulation of wet machining fluid, so it is necessary to devise a way to gather the chips. For more information, please refer to the related links. [Content] ■ No cleaning and discharge function for chips ■ Semi-dry machining (oil mist) cannot achieve high-speed cutting *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

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Semi-dry processing.com - Chip discharge characteristics of semi-dry processing

Explanation of Eco-Clean Processing (ECM)! It is said that the surface roughness of the finished surface improves.

In semi-dry machining, where coolant is not used, chips accumulate at the bottom of the machining machine since they are not carried away by coolant. Companies that have put semi-dry machining into practical use have made various improvements to the machines themselves, including innovations in machine structure, lubrication coatings on jigs and covers, and eco-clean machining (ECM), among others. Machining with chip suction not only reduces the hassle of collecting chips and foreign objects but also shows data indicating that it improves lubrication performance and reduces cutting resistance. Furthermore, suction can remove chips that have adhered to the cutting surface, which is said to improve the surface roughness of the finished surface. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

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